We have the following Okuma LC 40, it’s a two-axis machine and has been completely rebuilt and upgraded and retrofitted with a Fanuc O I TF control system as follow.
- The machine was stripped completely
- The Z axis and tailstock slide were reground.
- The tailstock body was scrapped in to the reground slide.
- The Z axis saddle and gibs have been scraped in.
- New ballscrew support bearings have been fitted.
- The X axis slide has been reground.
- The X-axis saddle has been reground and scraped in.
- The turret has been completely and stripped and serviced.
- The coolant supply to the turret has been modified to go through the toolpost.
- All covers have been redesigned the covers, shot blasted then powder coated.
- A new robust sliding door handle has been fitted.
- New door rollers and top guide system has been fitted.
- New safety glass on both sliding doors have been fitted.
- The sliding guards have been extensively modified to eliminate the telescopic covers on the Z axis, the roller system has been replaced with a single stainless-steel cover on the Z axis and a barrel roller cover on the RHS of the turret.
- New wipers have been fitted on the headstock plate to the stainless-steel sliding cover.
- New slide wipers have been fitted.
- A new spacer has been fitted under the turret to bring it back on to center.
- New spacers have been fitted under the tailstock to bring it back on to center
- A complete new hydraulic power pack with radiator to keep the oil cool has been fitted.
- New hydraulic pipes have been fitted.
- A complete new slideway and ball-screw lubrication system with fixed discharge metering units has been fitted.
- The axis pulleys for the servo motors have been modified to use locking elements. New timing belts have been fitted.
- The servo motor adapter plates to suit Fanuc servo motors have been manufactured.
- A new timing belt to spindle encoder has been fitted.
- New sight glasses on the coolant tank and spindle lubrication tank have been fitted.
- A complete new electrical hardware cabinet with heat exchanger has been fitted.
- Complete new switchgear has been installed and totally rewired the machine.
- Modified pendant on the RHS door and fitted a new faceplate to suit new Fanuc Plus Oi-TF CNC.,
- 22Nm Fanuc servos and 30 kW Fanuc main spindle motor have been fitted.
- Fanuc system has two-year warranty.
- All mechanical work carried out by Efamatic has a 6-month warranty.
- Modified and fitted new flexible trunking on the X and Z axes.
- For new trunking to the CNC control pendant. This is the one in the front of the machine.
- Fitted a new machine light.
- Fitted an additional coolant pump, one for the cutting tools and the second to flush the Z axis slide covers.
- Stripped both 2 and 3 jaw chucks, serviced and reassembled, reground the faces. They are still in good condition.
- Manufactured 6 new boring bar holders.
- Supply 6 boring bar reducing bushes.
- Manufactured and installed a new swarf